AC-DC Charging Module

TH40F10030C7-WT 40kW EV Fast Charger Power Module for DC Charging Station

TH40F10030C7-WT 40KW EV charging module is a AC/DC module with high efficiency, high power density, ultra-wide range of constant power, and ultra-wide range of output, which is specially developed for electric vehicle charging.

Model No.	TH40F10030C7-WT
Input Voltage	270~490VAC
Output Voltage Range	50V~1000VDC
Current Range	0.5~134A
Efficiency	≥ 96%
Current stabilized accuracy	≤±1%
Flow rate request method	CAN

Product Introduction

TH40F10030C7-WT 40kw ev charging module is a high-efficiency, high-power-density DC charging module developed by Tonhe Technology for EV DC chargers. It can output up to 1000V, and provides a constant power of 40kW within the ranges of 300-500VDC and 600-1000VDC. The interface and size of this module are the same as our 30kW model, making it convenient for users to upgrade and iterate. The module adopts intelligent air cooling and heat dissipation mode, and supports normal mode and silent mode. The charging module CAN realize the parameter setting of the charging module and control the working state of the charging module through CAN bus and main monitoring communication.

Main Features

Wide Output Range

50V-1000V DC, suitable for a wide range of EVs

High Efficiency

High efficiency greater than 96%

Low power consumption

low standby power consumption less than 10W

Wide operating temperature

Wide operation temperature range, -40'C-+75°

DETAILED DIAGRAM

Excellent performance advantages

● Super wide output voltage range

● Inside high frequency transformer isolation

● Input and output multiple protection, input overvoltage and undervoltage

● Ultra-small output voltage ripple, ripple peak value ≤ 1%

● Ultra-small standby power consumption: standby power consumption ≤ 10W

● TH40F10025C7-WT Supports CAN bus communication function and software packet control

● Ultra-low total harmonic distortion

● Support hardware shutdown function

Techdata Sheet

Model No.	20KW TH40F10030C7-WT AC-DC EV Charger Module
AC input Side	Input voltage	Rated voltage 380Vac, three phase (no center line), operating range 270-490Vac
	Input Overvoltage Protection	490±10Vac
	Input frequency	55±5Hz


	Input Power Factor	≥0.99
DC output side	Output Power	40kW

	Output voltage range	50-1000Vdc,When output voltage is 300-500VDC and 600-1000VDC, constant 40kW will output
	Current Range	0.5-134A
	Load sharing	≤±3%
	Voltage stabilized accuracy	<±0.5 %
	Efficiency	≥ 96%
Operating environment	Working temperature	-40℃~75℃,derates from 55℃
	Storage temperature	-40℃~85℃
	Humidity	≤95% RH, without condensation
	Pressure/ Altitude	79kPa~110kPa/2000m
Communication	Communication	CAN

	Address Setting	Digital screen display, keys operation
	Number of working modules	Max. 48
Physical Characteristics	MTBF	500 000 hours
	Cooling	Fan cooling
	Dimension	437.530084mm (LWH)
	Weight	≤16kg

description2

Application

Residential charging scene

Public operation charging station scene

Commercial office charging scene

The TH40F10030C7-WT 40kW EV fast charger power module is a high-performance solution designed for DC charging stations to meet the growing demand for efficient and fast electric vehicle (EV) charging. With a powerful 40kW output power, the power module is designed to provide fast and reliable charging, making it ideal for commercial applications, public charging networks and fleet operations.

One of the outstanding features of the TH40F10030C7-WT module is its ability to provide high power output while maintaining a compact size, allowing it to be easily integrated into existing charging infrastructure. This modular design not only simplifies installation, but also enhances scalability, allowing charging station operators to expand their capabilities as the demand for electric vehicle charging continues to grow. The module is compatible with various charging standards, ensuring versatility and wide applicability for different electric vehicle models.

Safety is a key aspect of the TH40F10030C7-WT design. It incorporates advanced safety features, including overvoltage, overcurrent, and thermal protection, to protect both the charging device and the vehicle being charged. These safety mechanisms are critical in high-power applications where the risk of electrical faults may increase. In addition, the module complies with international safety standards, giving users confidence in its reliability and performance.

The module’s intelligent features further enhance the user experience. Many installations featuring the TH40F10030C7-WT can be equipped with connectivity options to enable remote monitoring and management. This feature enables charging station operators to track performance metrics, manage energy consumption, and receive real-time alerts of maintenance needs, thereby optimizing the overall efficiency of the charging network.

The TH40F10030C7-WT module is designed to withstand a variety of environmental conditions and is suitable for both indoor and outdoor installations. Its rugged construction ensures long-lasting durability even in adverse weather conditions, which is critical for public charging stations that operate 24/7.

In summary, the TH40F10030C7-WT 40kW EV fast charger power module is a powerful, efficient and reliable solution for DC charging stations. Its high power output, advanced safety features and smart connectivity options make it an excellent choice for enhancing EV charging infrastructure. As demand for electric vehicles continues to grow, this power module will play an important role in supporting the transition to sustainable transportation, providing users with fast and reliable charging solutions to keep their vehicles on the road.

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